You probably have many questions about how to transform a barn into a home or other buildings.
We’ve compiled the following questions and answers to help you understand the process.
We’ve compiled the following questions and answers to help you understand the process.
Yes. We will restore and relocate these historic buildings anywhere in the world.
Unlike barn frames that are sold directly off of the site, our prices are comprehensive and include:
1 – Delivery from the original location.
Transportation of the beams and all the barn parts includes labeling all the parts and getting them safely to the restoration yard.
2 – Repair and restoration.
We repair and restore our barns using original wood that matches the barn in species, color and texture, using original hand tools to create an authentic finish.
3 – Are these beams used for repairs an extra charge?
Our price includes all the beams needed for repairs.
4 – De-nailing, washing and cleaning.
Every frame needs removal of nails along with careful washing and cleaning.
5 – Fumigation
This is one of the most important steps in restoration. Small bugs make for big problems if they go untreated.
6 – Scaled drawings.
These are necessary for an accurate restoration and rebuild. We can provide your architect or builder with CAD drawings and save them lots of time in measuring and planning.
7 – Delivery to the building site.
Barn frames are heavy and dangerous to move. We provide all the heavy equipment for this process.
8 – Crew and equipment to stand the frame on location.
Our experienced crew works safely and efficiently to get your historic timber frame erected in a timely way.
9 – Insurance
There can be legal complications if you purchase a barn that is standing, and then the middleman/seller has the barn taken down by a crew that is not insured. If a worker is injured, he will likely go after you as the owner of the barn for compensation. WE ARE FULLY INSURED.
10 – Support and follow-up
We have completed over 300 barn home projects and you, your architect or your contractor can call on us at any point along the way to ask questions about how to do or where to get something.
We also offer all kinds of additional antique materials to go with our barns, (which are priced as extras) including extra beams, rustic barn siding in various colors and aging, and barn flooring.
Our antique timber-framed homes have timeless character that cannot be duplicated in a home built with new wood. The materials speak of a past in which craftsmanship and enduring quality went hand-in-hand. The hand-hewn structural timbers were cut from the early American virgin forests and are much larger than any timbers available today. These time-tested, hand-crafted structures are then finished with modern, innovative, energy-efficient designs and materials. The completed structures make beautiful and unique homes, guest houses, commercial spaces, event venues, and even…barns!
We are often asked about the possibility of restoring a barn on site. This has been done, but such a project poses some real challenges:
1- The Foundation
Existing barns are most often built on dry-laid foundations, that is, stone foundations without mortar. They have shifted over time and will always be a source of extensive maintenance. Such a dry-laid foundation is also not weather-proof, allowing for cold and damp air to freely circulate under your finished home. You can jack up the barn and build a new foundation under it, but this in itself is an expensive process that makes taking down the barn more feasible.
2 – The Beams
The purpose most people build a barn home is to see the ancient beams. If you try to insulate an existing barn from the inside to make it a home, you will have to cover over much of the beams. The only way around this is to attach your insulation onto the outside walls. But then you don’t have a foundation to support this insulated wall as you’ve built a building larger than the dimensions of your foundation.
3 – Bugs
Barns have to be fumigated to become homes. They often have some pernicious pests in the wood that you will not notice until your home is completed, when it is too late to cost-effectively treat them. We fumigate all of our frames while they are disassembled. On the other hand, the process of fumigating an entire barn in place involves putting a tent over the entire structure and posting a guard on site while the fumigation process takes place. This expense alone can be upward of $30,000.
Considering the above, we do not recommend investing the time and money into such an undertaking. It is simply not a good investment.
Our barns range in age from 125 to more than 250 years old. Many pre-date the American Revolution of 1776.
The primary clues that give away the original time period of a barn’s construction are the tools and construction methods used to build them. The types of tools used are known by the marks they left on the timbers. As the Industrial
Revolution of the 1800’s began to influence agriculture, changing its focus from self-sufficient homesteads to larger, agri-business farms, it likewise affected the construction of barns. Also useful, but not always available, are historical documents, oral traditions, or family histories that give a date to the building’s construction.
We also use the science of dendrochronology, that is dating by study of the growth rings in the beams. This method of dating is very precise and can give us the exact year and season the timbers were cut.
All of our barns are completely washed and fumigated during restoration. We have never had a problem with residual odors.
One of the wonderful things about these barns is that no two are the same. While each frame follows one of several basic traditional designs, the variations in a barn’s overall size, species of wood, girth of the timbers, etc. are as diverse and unique as the farmers who used them, the craftsmen who built them, and the resources of the region in which they were built.
Barn homes are now widely regarded in construction and design magazines. Architectural Digest regularly runs articles featuring restored barn homes, and other articles featuring barn homes appear continually in publications as diverse as Country Living, Victorian Homes and Timber Homes Illustrated. Barn homes have also been regularly featured on programs such as “This Old House.” The uniqueness, rustic beauty and timeless craftsmanship of restored, historic timber-frames appeal to a very wide cross-section of custom home buyers and therefor enhance their resale value.
Of the more than 300 barn homes we have built, very few have been on the market because the owners are as in love with them. The few that have been offered for sale sold readily.
Unlimited options are available in designing your barn home. You can use one barn or several, add lofts, and even use conventional framing to make additions to the barn frame. Please take a look at our finished projects on the Barn Showcase pages to view some interesting and creative variations.
Computer –aided sketch can give you a very good picture of how your finished barn will look.
Re-claimed timber design and construction is a unique construction type for which we offer complete Architectural design/build services. We are AIA members staffed to produce complete architectural drawings. Designing and building projects from concept to completion is an exciting way for us to explore the large number of options available in a re-purposed custom space. Here are the basic steps a project follows:
Browse Finished Design / Build Projects
Step 1: Select your timber frame
Each barn in our inventory has a unique history, size and look. Our timber-framing crew includes experienced craftsman skilled at modifying timber frames. While the restoration process allows much flexibility, a selected frame introduces certain givens for how we are going to approach the overall design. For instance, there might be specific markings on the frame we want to showcase or specific timbers that should frame a key space.
On the other hand, your general design might be more flexible and your barn selection driven by the history behind the frame, where it was found, or what species of wood the beams are. So, we have found that selecting the right frame is the best place to start the process.
As we become engaged in the many facets of the building you want to complete, we can begin making frame recommendations, while advising you of a particular frame’s, history, origin, and modification options.
Step 2: Program your Building
Once a timber frame is selected our design team meets with you to consider your space needs, space relationships, the unique frame features, and modification options. Sometimes the complete design may be fully contained inside the limits of your historic frame. Other times we’ll incorporate a number of conventionally framed additions into the design to offer additional spaces the frame on its own doesn’t accommodate. This step defines the over-all exterior form of the building early in the process. Your involvement is critical and guides us in reaching design solutions that ultimately meet your needs.
Step 3: Material Selection
In custom architecture, available materials have seemly endless options. So, we try to determine at a performance level the exterior materials as they affect important structural and architectural construction assemblies. We produce exterior renderings of your building to help visualize the final product as part of our standard design process.
As we wrap up the design phase of the project, the building must harmonize architecturally, structurally, mechanically, and environmentally as well as it looks.
We develop final construction drawings as you solidify materials selections and approve the final building form.
Step 4: Building your Development
As a General Contractor, your design team is feeding you current construction pricing through-out the design process, so you’re equipped to make educated design decisions effectively avoiding a budget crisis at any point in the design or construction phases. Key areas of interest are pre-determined in order to offer appropriate budgets to the areas most important to you.
Our construction team works inside the budget and offers weekly updates in cost and work progress through an interactive area of our website that allows you convenient access to current pictures, drawings, contracts, and costs; and gives you the control to allow access to family and friends as momentum builds to see your project come to final completion.
After the foundation is prepared, we can deliver and erect your barn frame in one week. Once the frame is erected, the finish out will take no longer than any other custom home.
Yes. We can supply the historic timber frame, restored and re-erected on your building site. We can also provide custom millwork such as doors, flooring and staircases, as well as antique materials. And we can general contract the entire finish out of homes.
We stay with you throughout the process and are always available to you, your contractor and your architect.
Building a barn home is not a mystery. To give you an idea of what it takes, we will walk you through a typical process.
1 – Initial contact
Call our office and let us know your ideas. What size home. How many bedrooms and baths, etc.
2 – Plans
You may have a floor plan for your house in mind or you may need to look at plans. We can show you plans that you can modify to your likes or we can help you come up with an entirely new plan. Instead of working with our design team, you may already have plans or want to enlist another architect to help you. We will gladly work with your plans or any architect you choose to work with.
3 – General Contractor
Our barn frame sales contract includes our standing the historic frame on your foundation. To complete the construction, you may have a general contractor, or, depending on where the project is located, we also have a general contracting company capable of completing all the construction on your home.
4 – Once you have a plan, you can determine which barn will work and whether you want to go ahead with purchasing a barn frame.
5 – Depending on your locale, you may need to go through a permit process with the local town. We have never had a problem with this permitting process that prevented the buildings from being built. Even though building a barn home is unique, it is universally accepted.
6 – You have your land and your builder and your barn frame and you are ready to begin. First, the site needs to be cleared and the foundation installed.
7 – The barn frame may already be restored and stored in our yard, or we may be in the process of taking it down. Preparation of the barn frame is not a delaying factor in most all of our barn projects. We have an experienced crew that is able to meet deadlines. It is also at this time that any alterations to the frame are done to customize it to your plan.
8 – Once the foundation is ready, we arrive with the barn frame. (Now it gets exciting.) In under a week our crew will have your barn frame erected. It is now ready for the walls and roof to be framed.
9 – Then you will go through the rest of the process of building, not unlike any other house:
Sheathing, roofing, exterior siding, plumbing and electrical, heating and air conditioning, interior finishes, cabinetry, flooring, painting, installing fixtures.
And then you move in and realize that it really is a wonderful, unique house. Everyone will marvel at it. You will become a revered historian and local legend. And you will sleep better at night with the thought that some time, hundreds of years ago, perhaps even before Thomas Jefferson sat down and wrote the Declaration of Independence or Washington and his small army crossed the Delaware, or Davy Crockett and his Tennessee Volunteers died defending the Alamo, some pioneers built your home’s frame by hand with the broad axe and adz from the wild, virgin forest. And they never imagined in their wildest dreams that one day you would be living in it . . . and neither did you.
We have built barn homes on concrete slabs, on pier and beams with wood-framed floors, and on full basements. You can finish the floors in anything you like, including carpet, tile, wood or stained concrete.
Structural Insulated Panels, or SIPs, are a cost-competitive, highly energy-efficient and labor-saving way to enclose an historic timber frame, and have been used in new construction for decades. They are basically pre-fabricated, panelized walls, replacing in one step: framing, sheathing, and insulation.
No, we typically use conventional 2×6 framing around the timbers and insulate with spray foam or fiberglass or other insulation.
Not at all. You can use any type of roofing, siding, and interior finishes available for conventionally constructed buildings. We have finished timber frames with roofs of metal, slate, cedar shake, tile, copper, thatch and asphalt shingles. Exterior siding can be stone, wood, stucco, brick or any combination of materials. Interior finishes also can be anything from textured and painted drywall to stone and antique barn wood.
SIPs and spray foam have several energy-saving advantages over standard construction methods. Their R values are at least 30-40% higher than fiberglass insulation of the same thickness, but this is only half the story. Their greatest energy-saving advantage over conventional framing and insulating is they create a seamless, insulated envelope around the timber frame.
SIP panels come with wire chases already run in them. If access is needed somewhere off the standard pattern, the panels can be cut from the inside to allow wire and pipe installation, then reseal the openings with spray foam.
You can, but very rarely do people finish the beams. They have a deep, rich patina that has been acquired by years of exposure and they do not need a finish.
If there is one piece of advice we give to every barn buyer it is: DO NOT BUY A BARN FRAME THAT IS NOT PROPERLY FUMIGATED! If you do, you are looking for big trouble from some very little bugs, like powder post beetles. We fumigate all our barn frames before assembly.
It can be over twenty times more expensive to fumigate these stubborn pests when they are in your finished barn home and you need to move out of your house and have a fumigation company tent your entire house in order to fumigate it. We have licensed in-house fumigators on our staff and every one of our barns is thoroughly treated before it leaves our yard with a fumigant that has no residual effect.
We have a large inventory of antique materials, including weathered barn siding, 2-inch thick threshing floor boards, and many other types of materials. We also have hand-hewn timbers, hand-forged iron hardware, barn doors, and more.
Learn More About Our Antique Materials.